HV Coil and LV Coil Combined Winding Machine for Single Phase Transformer (Model: ZHR-I/1200)
HV Coil and LV Coil Winding Machine is mainly used for winding high and low voltage coils of transformers and reactors, with high voltage coils in the form of conductors and low voltage coils in the form of conductive foils. High and low voltage coils can be wound on the same equipment. Low-voltage foil coils are made by using copper or aluminum foil of different thicknesses as conductors and wide strip insulating material as interlayer insulation, and are wound on a foil winding machine to form coiled coils. High voltage coils are wound with up to four flat wires arranged in sequence. coils can be circular, ellipsoidal, rectangular, etc. This machine is controlled by PLC and features a high degree of automation and full functionality, ensuring the axial tightness of the coil winding. The various functions of the equipment provide sufficient support for the production of foil-type coils for electrical use that meet the specification requirements. This machine is essential equipment for manufacturing components of such electrical products.
Technical Parameter
|
Items |
Technical Specification |
|
Axial length |
Max: 1200 mm |
|
Axial length (with lead) |
Max: 1320 mm |
|
Outer diameter (excluding busbar) |
Φ 1100 |
|
Outer diameter (Max) mm |
Φ 1120 |
|
Inner diameter (Min) mm |
Not limited |
|
Coil form |
Round, oval, rectangular |
|
Winding shaft specifications |
90 * 50 mm |
|
Copper foil or aluminium foil |
Width ≤1200mm Copper foil thickness: 0.3-2mm Aluminum foil thickness: 0.3-3mm Coil inner diameter: Φ500 Coil outer diameter ≤Φ1000 |
|
Conduct foil decoiling device |
one Independent sets |
|
Loading Barrel length |
≤1220 mm |
|
The expansion and contraction range of loading barrel |
Φ at 480-520 |
|
Loading of the barrel (Max) |
1000 KG |
|
Tension |
Max: 6000 N-m |
|
Tensioning type |
Electric tension, servo control |
|
Outer diameter inspection |
Ultrasound |
|
Winding speed |
0-30 RPM |
|
Working torque (max) |
≥ 8000 N-M |
|
Winding power |
18.5 KW |
|
Layer insulation installation axle |
2 sets |
|
Layer insulation roll outer diameter |
≤φ400 mm |
|
Inner diameter of the layer insulation roll |
Φ76 mm |
|
Layer insulation roll width |
Max: 1200mm |
|
Damping fore (2 independent sets) |
≤50 N-M, electric, servo control |
|
Rectifying method |
Servo electric control |
|
Rectifying accuracy |
+ / - 0.5 mm |
|
Automatic wire arrangement device |
Use an AC servo motor system |
|
Number of wires |
4 flat wires |
|
Wire arrangement method |
Automatic alignment, wire Winding pitch 0.01mm |
|
Applicable wires |
Flat wire: Max 3.5 x 12.5mm |
|
Displacement stroke |
≤1220 mm |
|
Displacement mode |
Servo motor |
|
Flat wire tension |
Pneumatic |
|
Electrical control system |
PLC auto control |
|
Counting digits |
5 digits(0.0-9999.9) |
|
Total power |
23 kW |
|
Power supply |
AC380V 50HZ |
About Trihope
We are a 5A Class turnkey solution provider for Transformer Industry.
The First A: we are a real manufacturer with complete in-house facilities
The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV
The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc. And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish
The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.
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